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American Foam Cast Capabilities

Our specialty is in our name–Lost Foam casting. We use this unique casting process to make highly precise, custom aluminum components with high accuracy. American Foam Cast offers creative and unique solutions that you can’t get anywhere else–and we’ll work closely with you each step of the way so that those solutions are tailored specifically to your needs.

What is Lost Foam Casting? 

Lost Foam Casting is a type of metal casting that utilizes an evaporative pattern process and foam molds to shape molten metal into a near-net shape component. This process is ideal for a wide range of metal components, from parts with complicated designs to parts requiring exceptionally close tolerances.

Learn about the benefits of sourcing your custom castings through American Foam Cast 

These days, manufacturers have to meet harsher and harsher standards for quality and precision. American Foam Cast can exceed these standards, providing superior precision on intricate designs and minimizing the need for additional processing.

What to expect when You Partner with American Foam Cast 

Whether you have the perfect blueprint or just a concept, we’re your partner for casting. We go beyond just producing parts. We’ll work closely with you to improve even the smallest aspects of the design, finding ways to trim off a step or two of the process. Our engineering team will find problems before they occur and take proactive steps to avoid them. When you work with us, we work as an extension of your in-house design team.

Once the design has been perfected and approved, we work hard to bring that product to life. We make our foam patterns in-house to ensure the highest degree of quality control and on-time delivery, and we perform quality analyses throughout the process to ensure that everything proceeds smoothly. Our unique capabilities allow us to deliver far more quickly than a traditional die caster, sand, or permanent mold shop.

Ready to Get Started?

If you’re ready to work with a foundry that takes you seriously, don’t hesitate to contact us today with your requests. We’ll get right to work.